It is very important to ensure the right protection for eyes while welding. This calls for the use of a welding helmet during the welding as it protects the eyes from UV and IR rays. Asides, a good welding helmet keeps radiation and splash away from the skin.
A report from Wikipedia revealed that the best welding helmet should guard the whole facial region against havocs (flash burn, infrared light, burns, and ultraviolet rays) that arise during welding.
Top 10 best automatic welding helmets
1. Antra AH6-260-0000 Solar Power Auto Darkening Welding Helmet
The Antra AHG comes with thin plastic. It is light in weight hence very comfortable to use. Antra AHG is applicable to various welding process like grinding, cutting and other forms of the welding operation.
The helmet has a knob that can help control sensitivity. The viewing area is very large and comes with four sensors. With a magnifying lens, it gives a good view of your task.
2. DEKOPRO Welding Helmet Review
This is one of the unique automatic helmets that come at a really low price. DEKOPRO has three pin holes where the welder can adjust the helmet’s angle.
The helmet satisfies the safety standard of the ANSIZ87.1-2010 and EN3794/9-13. With its unique auto darkening feature, it can adapt to various welding operations. Powered by battery and solar which enables it to last for long hours.
3. Jackson Safety Insight – Auto Darkening Welding Helmet
Manufactured by Jackson, a household name in the welding helmet accessory. The Jackson HLX auto darkening helmet allows you weld with comfortably with ease.
The helmet has three knobs with which users can adjust the sensitivity, delay, and shade. Irrespective of the size of your head, the helmet has straps to give a better fit. Is made from light plastic hence, it is not very heavy. Protects the entire part of the face.
4. Esab SENTINEL A50 Auto Darkening Welding Helmet
The Esab SENTINEL offers users balance and comfort while welding. Comes in a revolutionary design that is made of a high impact resistant nylon. The helmet also has a 5 points adjustable headband with which one can adjust the helmet.
The user can switch from the weld to the grind mode or vice versa through an external grind button. The cover lens at the front can be easily removed without getting rid of the headgear.
5. Antra AH7-X90-7333 Welding Helmet
Seeking a perfect upgrade from the normal passive helmet, then the Antra AH7-X90-7333 is the best choice. Antra helmet responds swiftly on detecting an arc due to the first-class optical class 1/1/1/1 feature.
The AH7 X90 can be used for various welding operations like plasma, MMA or MI. Asides. Great for applications in grinding, welding, cutting, and other welding operation. The AH7 X90 comes with two replaceable batteries and can be charged with solar cells.
6. Miller 281000 Digital Elite Black Welding Helmet with Clear light Lens by Miller Electric (Premium)
This is definitely a premium class welding helmet! For years, quite a lot of welders have known the effectiveness of the Miller 281000 Digital Elite Black. There are many classic features of the helmets. It finds application in almost all welding, grinding and cutting operations.
The lens of the Miller 281000 Digital Elite Black is very sensitive thus, the user is much secured. Miller Elite Black has a huge viewing area giving the welder the ability to view the work from various angles. The side windows will be very handy, so you can view the surroundings.
The Miller 281000 Digital Elite Black is rigid and strong as it can cope with extreme temperatures and harsh welding conditions.
7. Jackson Safety 46131 Insight Variable Auto Darkening Welding Helmet, HaloX, Black
With the Jackson Safety 46131 auto-darkening welding helmet, users can go about their welding with safety and efficiency. There are smart filters that enable the user to adjust the welding shade. This gives the essential protection needed during welding.
It has a large viewing area, thus, users can work efficiently and effectively. Jackson helmet comes at a very cheap price tag without compromising safety!
8. Instapark ADF Series GX-500S Solar Powered Auto Darkening Welding Helmet
Made by Instapark, it is one of the cheapest auto-darkening helmets in the market. It comes with a double arc sensor that makes the auto darkening feature come alive on sensing an arc.
The ADF Series GX-500S improves productivity hence, users don’t need to flip the helmet up when taking a break from welding. Instapark can be used for various welding and grinding operation.
9. Solar Powered Welding Helmet Auto Darkening Hood with Adjustable Shade Range by DEKOPRO
Dekopro offers this top-rated auto-darkening welding helmet for $29.99. As cheap as it is, it doesn’t sacrifice the essential feature of a standard welding helmet. It meets the ANSIZ87.1-2010 and EN3794/9-13 safety requirement, demonstrating dekopro’s dedication to safety irrespective of the price.
With the auto-darkening filter, the welder can work at various conditions. The solar panel gives room for long hours of operation. It is light in weight and very comfortable to use.
10. Instapark ADF Series GX990T Solar Powered Auto Darkening Welding Helmet
Finally on our list of the top 10 welding helmet is the Instapark ADF Series GX990T. One thing I like about the Instapark ADF is the extra large viewing area. This makes it stand out from most helmet available in the market.
It comes with four strong arc sensors with reliable auto darkening feature which swiftly darkens the lens on detecting an arc. This helmet is very cheap, yet it has the essential features a helmet must have.
With the solar charging feature, the user can work for long especially when working in the sun. It comes with a headband that gives a perfect fit no matter the size of your head.
THE BENEFITS OF AUTOMATIC WELDING HELMETS
There are many advantages you get to derive from using an automatic welding helmet
1. They are very safe and comfortable to use. This is because you do not have to remove the helmet when you are done welding, it lights up automatically
2. Your efficiency and productivity are increased with an automatic darkening helmet. Since you do not have to waste time removing the helmet anytime you want to take a break from welding
3. It has an Electromagnetic Arc Sensing which is applicable for outdoor welding operations. When welding outside, there might be excess sunlight which could make the lens darken. The Electromagnetic Arc Sensing prevents this!
4. Auto-darkening helmets allow welders to grind in peace. This can be done by the simple adjustment of a button which also improves productivity
5. All in all, the automatic welding helmet is just plain comfortable. Some welding job might require welding for a long period of time. A light comfortable auto darkening helmet makes this process easy!
What you must know before buying an automatic welding helmet!
On getting an auto darkening helmet, it is critical to ensure that the battery is properly fitted.
You are also required to adjust the shield delay time – the time interval that the helmet will take to go from a light to a dark state. The varieties of auto-darkening helmets give users the opportunity to adjust the delay time. Usually, this is a function of the brand of the helmet. On a slower setting, the range could be between 0.6 and 0.8 seconds, while a fast setting could be between 0.25 to 0.35 seconds.
There is also the adjustment knob by the side of the helmet with which users can adjust the shade to the preferred setting. This lets you decide how dark you want the helmet to get.
After all these settings have been properly done, you can wear the helmet and tweak the headband until it gives a perfect fit.
Before welding, you should give the best setting to the auto darkening shield as well. A way to know you have a properly set auto-darkening lens is that it will darken even if you are not facing the arc. You should not use a lens that will not darken
INTRODUCING PASSIVE AND AUTOMATIC WELDING HELMET
With the many brands of automatic helmets, it might be pretty difficult getting the perfect one for your job. However, you can get the perfect one after examining a lot of factors.
The main aim of using a welding helmet is to give protection. In this regards, we have two main categories of welding helmets: the passive helmets called the traditional welding helmets and the automatic welding helmets
Way before the introduction of automatic helmets, man has been using the passive helmet for protection while welding. There are many clear differences between an automatic welding helmet and a passive helmet.
Passive Welding Helmet
The passive helmet comes with a normal glass lens and a fixed shade. This keeps the shade dark whether the helmet is in use or not. With traditional helmet, users get a solid and constant protection during the welding operation.
While we love that the passive helmet gives constant protection, the fixed shade is a disadvantage. This is because having to lift the helmet every time you want to do something other than welding is cumbersome.
Not only is it stressful, but it also decreases your productivity. Users might even experience fatigue with the constant up and down movement. It will be tedious if you are working in a restricted place!
These and many more are the cons of the passive helmet which makes people switch their allegiance to the automatic welding helmet
Automatic Welding Helmets
Automatic helmet, also called auto darkening helmet gives users a wide variety of option. It is automated with quite a lot of options at the user’s fingertip
These kinds of helmets give a high level of protection, especially from dangerous IR emissions and UV rays that come up during the welding process. The quick changing LCD technology also makes the helmet adjust itself in a millisecond, offering optimum protection.
One of the strong points of the automatic welding helmet is that you do not need to remove it while attending to other tasks. This is one of the main selling points of the automatic welding helmets. Even with the hood on, you get to inspect your work and do other things. This reduces the need to keep flipping the helmet.
Automatic helmets have many advantages as indicated above. However, how do you select the automatic welding helmet perfect for you?
1. Fixed Vs. Variable Shade
Generally, automatic helmets either come with a fixed or an adjustable lens. The fixed lens is the best if you will be handling the same type of material all through your welding career. In this regards, if you will be welding copper metal, you will have to weld the same type of copper iron – the same type and thickness.
This might not be applicable to most welders as the welding process has to be the same as well. The variable lens system is recommended for all. This is due to the fact that you might have to weld materials of various size, thickness, and type. This is essential to keep your eyes protected from the various brightness levels that could come from the welding arc.
2. The lens Delay time (Reaction)
This simply, is how long it takes your lens to switch from a light to a dark state. The best automatic lens will have the shortest time possible – undetectable by the naked eye. This is important for the optimum protection of your eyes.
Most automatic helmets have this value in the range of milliseconds which is instant. This is one factor you should check before choosing a helmet. The value of your helmet’s reaction time directly affects your comfort while working. If it delays too much as well, you could be flashed!
3. Adjustable Sensitivity Control
Ideally, an automatic helmet will go dark on sensing an arc. There, however, have to be a level of brightness that can bring about this darkness
All brands and make of the automatic helmet do have this feature. It is particularly important for the TIG welding process.
4. Number of Sensors
A 2-sensor helmet is appropriate if you will be welding just as a hobby. However, if welding is your occupation, we recommend you go after the automatic helmet with four sensors.
The higher the sensor, the more the view of the helmet. Asides, if you will be welding in awkward positions, you will need a helmet with more sensors.
Production jobs are best done with a four sensor automatic helmet, while fabrication and other heavy industrial job are best done with a four sensor helmet.
5. Adjustable Delay Control
With this, you can control how long you want the helmet to remain dark even after the welding operation. There are short and long delays which have their respective application, depending on the job type.
Tack welding job, for instance, is best done with a short delay system. It ensures effectiveness on the job.
A long delay is however important for very high-temperature welding with this, the metal cools and the toxic emissions would have diffused.
CONCLUSION: THE BEST AUTOMATIC WELDING HEMET REVIEW
There are many auto-darkening welding helmets available in the market. They all come with promising features that give the welder maximum protection and comfort while welding.
I do hope this top automatic welding helmets review will guide you on getting the most appropriate welding helmet for your task.